A Copper Braided Connectors with ferrules is a type of electrical connector made from a woven copper mesh that is designed to be flexible and able to bend without breaking.

These connectors are commonly used in electrical applications where movement or vibration is present, such as in motors, generators, and other machinery. The flexibility of the copper braid allows it to absorb and distribute forces without causing damage to the electrical components.

They are also used in grounding applications to provide a low-resistance path for electrical current to flow, helping to prevent electrical shocks and other hazards.

How are flexible braided copper connectors with ferrules manufactured?

Copper Braided Connectors with ferrules are made using heavy-duty presses that compress the ends of multiple layers of copper material into copper ferules. This process forms a solid contact pad which eliminates chaffing of the flexible connector.

Copper Braided Connectors with ferrules have a wide range of applications

Flexible copper braid connectors have a wide range of applications beyond electrical and grounding uses. Here are a few examples:

  1. Plumbing: Flexible copper braid connectors are used in plumbing to connect pipes and fixtures. They are often used for water heaters and other appliances that require a flexible connection to be made.
  2. Automotive: In automotive applications, flexible copper braid connectors are used to connect various components of the engine, such as the battery, starter, and alternator.
  3. HVAC: HVAC systems often use flexible copper braid connectors to connect ductwork and other components. They are also used in air conditioning systems to connect the compressor and other components.
  4. Aerospace: The flexibility and durability of copper braid connectors make them ideal for use in aerospace applications. They are used to connect various components of aircraft, including engines, landing gear, and avionics.

Overall, flexible copper braid connectors are a versatile and reliable solution for a wide range of applications that require a flexible, durable, and low-resistance electrical or mechanical connection.

 The features of copper braided connectors with ferrules

  1. Suitable for electrical grounding wire use.
  2. Greater than 99.95% pure copper.
  3. Uninsulated braided copper wire.
  4. Single wire diameter: 0.05mm, 0.07mm, 0.10mm, 0.12mm, 0.127mm, 0.15mm, 0.2mm, 0.25mm, 0.254mm, 0.3mm.  
  5. Cross section: 0.3-100 SQMM.
  6. Customization available for special dimension, shapes and structure.
  7. Meets QQ-W-343 standards for uninsulated annealed copper braid wire.

The specification of copper braided connectors with ferrules

The following drawings are required for regular products
L=total length
L1=installation length
W=width
T=thickness
H=Hole size
Can be customized according to your drawings, or we can create drawings based on your description for your confirmation.

Copper Braided Connectors with ferrules
Copper Braided Connectors with ferrules